Vertex's collaboration with Proton OnSite resulted in a significant improvement in the design and cost-effectiveness of their nitrogen and zero-air generators. Initially, both generators shared the same metal enclosure design, prompting Proton to seek a more efficient solution.
Vertex's design and engineering team proposed a transformative approach, transitioning from metal to injection-molded plastic parts for the enclosure. With just two new plastic components, they achieved a remarkable 60% reduction in overall unit weight and a substantial 50% cost reduction.
Moreover, the design was optimized for assembly line efficiency. Most parts were made common between the two generator versions, allowing for seamless switching during assembly. This streamlined production and reduced complexity.
Additionally, Vertex's engineering team tackled the challenge of expensive pressure tanks by innovatively converting them to custom-made aluminum extrusions and die-cast constructions. By cleverly designing a single extrusion to accommodate both applications, they further optimized manufacturing costs and processes.
Overall, Vertex's redesign not only enhanced the performance and cost-effectiveness of Proton's generators but also demonstrated their expertise in leveraging innovative design solutions to meet client objectives.